Lost Wax Metal Casting is known as Cire Perdue in French. This is a very important process where a scuplture made by an artist is used to cast bronze. The Lost Wax Casting method is also known as Investment Casting in the modern industrial world. This is a very ancient method used for casting small bronze sculptures, but today it is used to make many different artifacts and the process varies from foundry to foundry. Today this developed method of Lost Wax Casting is used to make articles like fine jewelery, show pieces, dental restoration, a few specific industrial parts and also some machine tools.
Process of Lost Wax Metal Casting :
Rough Sculptor making: A creative artist makes an original sculptor or mold or an artwork by using raw material like wax, plaster of Paris or clay. A mixture of oil based clay and wax is preferred as these materials retain their softness.
When you hear the term Final Mold Making, you will then know that the mold is made as per the original sculptor. You are going to want to have your mold be made of up two pieces but you really need these two pieces to be put back together so you place a shim inbetween these two pieces. Molds are generally made using plaster or fiberglass or any other material that may be suitable. An inner mold of latex or vinyl or silicone is put pup preserve the details of the original art work. Generally, the original art work made of plaster mold cracks and breaks during the initial phase of deconstruction. Many a times, numerable molds are required to get the exact replica of the original art work.
Filling up the mold: Once the latex and plaster mold is complete and finished, molten wax is poured into the mold till it gets an even coating all around the mold. The thickness of the wax coating is around 1/8 inch. This process is then repeated until the desired thickness is achieved.
Removal of wax replica: The hollow wax replica of the original art work is then removed from the mold. In reality you can use the mold over and over for other wax replicas, but you may not want to do this due to the wear and tear of the original mold.
Softening: Each wax mold is then chased or softened using heated metal tools. The metal tools are rubbed around portions that show cracks or the joining line of the mold, where the pieces have come together. Separately molded wax pieces are then heated and attached. All of the imperfections will now be dressed since the mold is finished. The final piece then looks like a bronze sculpture.
Making paths for molten bronze: It is also known as “spuring”, in short the wax copy is then branched with treelike wax, so that the molten bronze reaches the right parts and also it helps the air to escape. The critical and careful spuring begins from the top of the wax copy. The top of the copy is attached to by wax cylinders to different points on the wax copy.
Slurry, burnout, testing, pouring, release, metal-chasing, and painting are the final steps in the process of Lost Wax Casting .
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